Brinell
Metal Testing > Hardness Testers > Benchtop
Integral 1
Automatic digital hardness tester for Brinell test method in compliance with ASTM E10 and ISO 6506 hardness standards.
Integral 1 is a top level bench hardness tester for fully automatic Brinell test cycles.
It is entirely motorized with an automatic turret with indenter and magnification lenses for Brinell indent autoreading after indentation.
Load forces are applied through load cells and electronically controlled in Closed Loop (Pat. Affri).
Exact hardness result on the first test and R&R data at the top of his class, absolute accuracy (better than 0.5 %) in every condition.
Integral 1 has a large fixed base and a motorized head with long vertical stroke. Hardness testing on every metals: iron, steel, tempered steel, cast iron, brass, aluminium, copper and metal alloys.
INTEGRAL 1 | |
Standards | EN-ISO 6506 / ASTM E-10 |
| X/Y base | 400 X 400 mm (Motorized on request) |
Vertical head stroke | 0/500 mm Motorized |
Depth capacity | 170 mm (More on request) |
Test Loads | Brinell: 153.2 - 306.5 - 612.9 - 1226 - 1839 - 2451 - 4903 - 7355 - 9870 - 29421 N (15.6 - 31.2 - 62.5 - 125 - 187.5 - 250 - 500 - 750 - 1000 - 3000 kgf) |
Feasible tests | HBW1/30 - HBW2.5/15.625 - HBW2.5/31.25 - HBW2.5/62.5 - HBW2.5/187.5 HBW5/25 - HRW5/62,5 - HBW5/125 - HBW5/250 - HBW5/750 HBW10/100 - HBW10/250 - HBW10/500 - HBW10/1000 - HBW10/1500 - HBW10/3000 |
Accuracy | More than 0.5 % |
SERIE LD - BRINELL TESTING SOLUTIONS
Digital hardness testers for Brinell and Vickers test method in compliance with ASTM, ISO and JIS hardness standards.
Load range from 10 to 3000 kgf. LD 3000 hardness testers are low cost bench hardness testers with high accuracy standards.
Really simple to use, just one single button for the entire test. Load forces are applied through load cells and controlled in "Closed Loop" with a frequency of 1 khz, assuring perfect linearity in every range.
Hardness tests on all metals: iron, steel, tempered steel, cast iron, brass, aluminum, copper and metal alloys.
- EASY AND FAST AUTOMATIC MEASUREMENTS:
Spin the leveling screw’s handle and bring your sample to make contact with the clamping hood blocking the piece. Press the START button and the measuring head approaches the sample, applies the load to perform the indentation and goes back upward; all in automatic succession without breaching a phase. - CLOSED LOOP TECHNOLOGY (Pat. AFFRI):
Load forces are applied through load cells and electronically controlled in “Closed Loop” with a frequency of 1 khz, assuring perfect linearity in every range. Range from 10 to 3000 Kgf. Results are not affected by any structural de ection, misalignment, vibration or problems associated with dead weight systems on traditional testers. The tester can also run in an inclined position.
- SELF COMPENSATING AND CLAMPING SYSTEM (Pat. AFFRI).
When testing unstable samples or de ective parts, the AFFRI System will follow the sample and not lose contact, compensating any frame dflection during the test cycle. Accurate results are assured even with oiled, dusty or dirty pieces. - VERTICAL STROKE:
The measuring head with indenter has a vertical stroke of 30mm. The indenter head retracts into a protective cylinder at the end of the measurement cycle.
TECHNICAL FEATURES | LD 3000 |
Standards | EN-ISO 6506-1 / EN-ISO 6507 / EN-ISO 6508-2 / ASTM E-10 / ASTM E-18 / ASTM E-384 / ASTM E-92 |
Indenter and clamping-hood stroke | 30 mm |
Elevating screw stroke | 150 mm. Removing the elevating screw, the vertical capacity increase till 300 mm for large samples. |
Depth capacity | 190 mm |
Test loads | Brinell: 98.07 - 147.1 - 294.2 - 306.5 - 612.9 - 1839 - 2452 - 4903 - 7355 - 9807 - 29421 N (10 - 15 - 30 - 31.2 - 62.5 - 187.5 - 250 - 500 - 750 - 1000 - 3000 kgf) Rockwell (On request): 588.4 - 980.7 - 1471 N (60 - 100 - 150 kgf) Vickers (On request): 98.07 - 147.1 -294.2 - 490.3 - 980.7 N (10 - 15 - 30 - 50 - 100 kgf) |
Feasible tests | LD 3000: Only indentation LD 3000 A: Automatic indentation reading with onboard LCD and portable probe Brinell HBW 1/10 - 1/30 - 2.5/62.5 - 2.5/187.5 - 5/25 - 5/62,5 - 5/125 - 5/250 - 5/750 - 10/100 - 10/250 - 10/500 - 10/1000 - 10/1500 - 10/3000 Vickers HV 3 - HV 5 - HV 10 - HV 20 - HV 30 - HV 50 - HV 100 (Only indentation) LD 3000 B: Automatic Brinell HBWT and Rockwell measurements Brinell HBWT 2.5/62.5 - 2.5/187.5 - 5/125 - 5/250 - 5/750 - 10/500 - 10/1000 - 10/1500 - 10/3000 Rockwell HRA - HRB - HRC - HRD - HRF - HRG - HRL - HRM - HRR Vickers HV 3 - HV 5 - HV 10 - HV 20 - HV 30 - HV 50 - HV 100 (Only indentation) |
Accuracy | Better than 0.5 % |
MRS JET 3000
Automatic hardness tester studied to be inserted in production lines for high speed Brinell HBWT hardness measurements in compliance with ASTM, ISO and JIS. MRS JET 3000 has been studied to be used on conveyors and robotized lines with PLC remote control.
The motorized measuring head has a long vertical stroke and moves automatically down to make contact with the sample's surface (AFFRI system).
MRS JET 3000 is supplied with a wide touchscreen for a easy management of the software and testing cycles in production lines.
Load forces are applied through load cells and electronically controlled in Closed Loop (Pat. Affri).
Exact hardness result on the first test, absolute accuracy (better than 0.5 %) in every condition.
Hardness tests on all metals in accordance with Brinell test method: iron, steel, tempered steel, cast iron, brass, aluminum, copper and metal alloys.
Test loads: from 5 to 3000 kgf (From 49,03 to 29421 N))
TECHNICAL FEATURES | MRS-JET 3000 |
Standards | EN-ISO 6506 / ASTM E18 / ASTM E103 |
Vertical head stroke | Programmable distance with automatic contact |
Indenter and clamping-hood stroke | 300 mm (More on request) |
X/Y table | 400 x 400 mm |
Depth capacity | 240 mm |
Force range | Brinell: 49.03 - 61.29 - 98.07 - 153.2 - 245.2 - 294.2 - 306.5 - 612.9 - 1226 - 1839 - 2452 - 4903 - 7355 - 9807 - 29421 N (5 - 6.25 - 10 - 15.6 - 25 - 30 - 31.2 - 62.5 - 125 - 187.5 - 250 - 500 - 750 - 1000 - 3000 kgf) |
Feasible tests | Brinell: HBWT |
Accuracy | Better than 0.5 % |